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Industrial Water Treatment

WATER SOFTENING & DEALKALIZATION

Boiler feed softeners, cooling tower treatment, plant-wide softening, and dealkalization systems. Prevent scale, protect equipment, and extend service life.

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Boiler Feed
Boiler Feed Water Softener
Alternating dual-tank softener for continuous boiler feed supply. Designed around boiler horsepower, condensate return, operating pressure, and hardness. Prevents scaling on heat exchange surfaces and increases efficiency.
Dual-TankBoiler FeedContinuous SupplyCustom Sizing
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Cooling Tower
Cooling Tower Water Softener
Prevents scale buildup in cooling tower fill media, heat exchangers, and chiller tubes. Sized to hardness level, cycles of concentration, tower tonnage, and feed line size. Dramatically extends equipment life.
Cooling TowerScale PreventionTonnage SizedEquipment Life
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Industrial Softener
Plant-Wide Water Softener (Industrial)
Whole-facility ion exchange softening for manufacturing plants with high hardness. Protects all downstream equipment from scaling. Metered regeneration with brine reclaim for reduced salt consumption.
Plant-WideIon ExchangeBrine ReclaimHigh Hardness
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Salt-Free Commercial Anti-Scale System
Salt-Free
Salt-Free Commercial Anti-Scale System
Template-assisted crystallization (TAC) for scale prevention without salt, regeneration, or wastewater discharge. Suitable for light commercial and multi-residential applications. No electrical connection required.
No SaltNo WastewaterNo PowerMulti-Residential
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Dealkalization
Dealkalizer System (Chloride-Cycle)
Reduces bicarbonate alkalinity and CO₂ in boiler feed water, reducing corrosion and lowering steam condensate pH. Chloride-cycle dealkalizer with sodium chloride regeneration. Dual-bed or single-bed configurations.
Boiler FeedAlkalinity ReductionCorrosion ControlCO₂ Removal
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Dealkalization
Acid-Regenerated Dealkalizer
For high-alkalinity feed water requiring more complete alkalinity reduction than chloride-cycle systems. Regenerated with sulfuric or hydrochloric acid. Produces very low alkalinity effluent for sensitive boiler applications.
High AlkalinityAcid RegenLow Effluent AlkalinityBoiler Grade
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Industrial Water Softening & Dealkalization

Calcium and magnesium in process water form scale deposits on heat exchange surfaces — just 1/8 inch of scale reduces heat transfer efficiency by 25%, forcing equipment to consume more energy and shortening service life. Industrial softening systems prevent this through ion exchange, replacing hardness ions with sodium.

Boiler Feed System Design

Boiler feed softeners are typically configured as alternating dual-tank systems to ensure uninterrupted soft water supply during regeneration cycles. Key design inputs include boiler horsepower, condensate return percentage, operating steam pressure (higher pressures require stricter quality), and raw water hardness.

Dealkalization

Dealkalizers reduce bicarbonate alkalinity that converts to CO₂ in steam systems, causing carbonic acid corrosion in condensate lines. Chloride-cycle dealkalizers are the most common choice; acid-regenerated systems are used where very low residual alkalinity is required. Both can be integrated with softening in a single treatment train.

Need a Custom Industrial Solution?

Our engineering team designs systems from 100 GPM to millions of gallons per day. Let us assess your application and build a proposal.

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