Industrial Water Treatment

FRACKING WATER TREATMENT

Multi-stage flowback and produced water treatment systems for the oil and gas industry. From primary clarification to full potable water recovery — 50,000 to 10M+ GPD.

Fracking / Flowback
Flowback Water Treatment System
Multi-stage treatment of hydraulic fracturing flowback water. Addresses free oil, suspended solids, TDS, silica, iron, chlorides, radium, uranium, and organics. Treatment plants from 50,000 to 10M+ GPD.
Oil-Water SepTSS Removal50K–10M GPDRadium/Uranium
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Produced Water
Produced Water Recycling System
On-site produced water treatment for reuse in subsequent fracturing operations. Reduces freshwater demand and eliminates disposal costs. Includes clarification, softening, biocide, and TDS management stages.
On-Site RecycleFreshwater ReductionBiocideTDS Management
TDS Meter
Brine Treatment
High-TDS Brine Concentration System
Thermal or membrane-based brine concentration for flowback with TDS >50,000 mg/L. Zero liquid discharge (ZLD) configurations available. Handles chlorides, silica, hardness, and radioactive scale.
ZLD OptionHigh TDS BrineThermal/MembraneChlorides
🏭Full Train
Full Treatment Train
18–25 Stage Potable Water Recovery
Complete multi-stage treatment train converting fracking wastewater to potable water quality. Up to 25 stages for highest complexity wastewaters. 50,000 to 10 million GPD plant capacity. Full engineering, fabrication, and commissioning support.
18–25 StagesPotable Output10M GPDFull Engineering

Fracking & Produced Water Treatment

Hydraulic fracturing generates two distinct wastewater streams: flowback water (fracturing fluid that returns to the surface within weeks of fracturing) and produced water (formation water that co-produces with oil and gas over the life of the well). Both streams present significant treatment challenges due to their extreme variability and high contaminant loads.

Typical Frac Water Contaminants

Fracking wastewater can contain aluminum, arsenic, barium, calcium, chlorides, chromium, copper, free oil, iron, lead, lithium, magnesium, manganese, mercury, nickel, phenol, potassium, radium, silica, silver, sodium, strontium, sulfate, TDS, TOC, TSS, uranium, VOCs, and zinc. Achieving potable water quality from this input can require 18 to 25 discrete treatment stages.

Disposal Context

Historically, fracking wastewater was disposed of via deep well injection. As many states have restricted or banned this practice due to induced seismicity concerns, on-site treatment and reuse has become the economically and environmentally preferred option. Our systems are designed for maximum water recovery and minimal waste residual volume.

Need a Custom Industrial Solution?

Our engineering team designs systems from 100 GPM to millions of gallons per day. Let us assess your application and build a proposal.

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